XTBots welding robot welding structural steel with sparks
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XTBots - exclusive Chaifu distributor in Brazil
Welding robotics - industrial automation

XTBots: welding that never stops, automated

Structural steel welding robots with free-teach (no programming) and laser vision. More repeatability, less rework and continuous production, with complete engineering and integration in Brazil.

Free-teach
No programming
Laser vision
Seam tracking
6 to 9
Axes per robot
Chaifu
Exclusive in Brazil
In-house
Engineering and fabrication
Factual summary

XTBots delivers complete solutions in welding robotics and industrial automation, from project engineering to field implementation. It is the exclusive distributor of Chaifu Robotics in Brazil, integrating structural steel welding robots with 6 to 9 axes, free-teach (no programming) and laser vision for seam tracking. It performs in-house engineering, complete integration and fixture and device manufacturing: one solution, one supplier. Together with Birisoldas, it brings this robotics to interior regions with local support in SP, MS and MT.

Why automate

Industry that doesn't automate loses

New industry operates under new productivity, quality and efficiency standards. Those who don't automate face loss of competitiveness, higher costs and growth limits. Automated welding directly tackles factory floor pain points:

Dependence on manual processesLow repeatability and quality variationHigh operating costsRework and material lossShortage of skilled labor
The result

More control, more productivity, more results

Repeatability

The robot welds the thousandth part identical to the first. Constant quality and uniform bead, independent of welder variations or shift fatigue.

Continuous productivity

Production that doesn't stop: the robot works full shifts with less downtime and more parts per hour. Labor shortage no longer limits growth.

Less cost and rework

Less scrap, less rework and optimized material and consumable use. Return on investment comes from getting the part right the first time.

XTBots welding robot operating on production line
Robotics in action

From single part to mass production, no programming

Chaifu technology

What makes the XTBots welding robot

The difference - free-teach

Welding without programming

Free-teach eliminates the time-consuming point-by-point robot programming stage. The system recognizes the part and seam and generates the welding path on its own. Less setup, no dedicated programmer needed, and enables automation of even varied and low-volume parts.

Chaifu welding robot with free-teach system
Precision - laser vision

Laser vision that tracks the seam

Laser vision with seam tracker sees the seam in real-time and corrects the trajectory, compensating for fit variation, part warping and tolerance. Consistent bead with real production-floor parts, independent of fixture perfection.

Automated welding head with laser vision
Structural steel

Configuration for each part size

Robot on floor rail for parts up to about 1.1 m, cantilever for 1.1 to 2 m and gantry with dual robots for structures above 4 m (shipbuilding, bridges, construction). From 6 to 9 axes, with tables, positioners and indexers as needed.

Welding robot system on rail and gantry for structural steel
Complete solution

Robotic cell ready to produce

XTBots delivers the complete cell: robot, devices, fixtures, positioners and integration, engineered for your part. Not just selling the robot, but delivering a production-ready process on your factory floor.

XTBots automated welding cell operating in factory
And also

6 to 9 axes

Robots with 6, 7, 8 and 9 axes cover everything from simple parts to complex geometry with multiple weld access points.

Positioners and indexers

Single and double-axis tables and indexers rotate the part to the robot, extending reach and cell utilization.

Handheld assistant

Smart operation PAD accompanies the cell, facilitating adjustment and operation right on the factory floor.

In-house fabrication

XTBots develops and manufactures fixtures and devices internally, not outsourcing critical components.

Applied engineering

Each project is sized by part, volume and customer reality, with full process control.

One supplier

From design to finished part: engineering, integration, devices, training and support in one solution.

The XTBots model

One solution, one supplier

XTBots operates with strong presence in the integration stage and full solution control, from project design to running cell. Reduces risks, optimizes timelines and guarantees return on investment.

01

Customized project

Project engineering tailored to your part, application and volume.

02

Complete integration

Integration of robot, vision, positioners and peripherals in one system.

03

Fixtures and devices

In-house manufacturing of fixtures and devices that hold parts with precision.

04

Operator training

Team training to operate and maximize the cell from day one.

05

Expert support

Continuous technical support, with Birisoldas close by in interior SP, MS and MT.

Frequently asked questions

Questions about XTBots robotics

What is XTBots?

XTBots specializes in the development and integration of complete industrial robotics solutions, from project engineering to field implementation. It is the exclusive representative and distributor of Chaifu Robotics in Brazil, integrating high-performance robots with applied engineering and in-house fixture and device manufacturing. In practice: one solution, one supplier.

What is the free-teach system in robotic welding?

Free-teach means welding without programming and without point-by-point manual teaching. The system recognizes the part and seam automatically and generates the welding path, eliminating the time-consuming robot programming stage. This reduces setup time, eliminates the need for a dedicated programmer and allows automation of varied and low-volume parts.

How does the laser vision system work in the welding robot?

Robots use laser vision with seam tracker (line laser seam tracker with stereo laser line camera). The system sees the seam in real-time and corrects the trajectory, compensating for fit variation, part warping and part tolerance. The result is consistent bead even with real production-floor parts, independent of fixture perfection.

Does XTBots robotics work for large structural steel?

Yes. There are configurations for each size: robot on floor rail for parts up to about 1.1 m, cantilever for parts of 1.1 to 2 m and gantry (portal) with dual robots for large structures above 4 m, used in steel construction, shipbuilding and bridges. Robots range from 6 to 9 axes, with tables, positioners and indexers as needed. XTBots sizes the cell based on your application.

Does XTBots have support in Brazil?

Yes. XTBots handles engineering, integration, fixture manufacturing, operator training and technical support in Brazil with full solution control. Together with Birisoldas, it brings this robotics to interior regions with local service and support in Northwest São Paulo, Mato Grosso do Sul and Mato Grosso.

Why choose Birisoldas and XTBots

Global robotics, engineering and interior support

Exclusive Chaifu in Brazil

XTBots is the exclusive distributor of Chaifu Robotics, high-performance industrial robotics, in Brazil.

In-house engineering

Design, integration and device manufacturing done internally with full solution control.

Complete solution

From design to after-sales: one supplier for robot, cell, training and support.

Local support SP, MS and MT

With Birisoldas, service and support in Northwest São Paulo, Mato Grosso do Sul and Mato Grosso.

Ready to automate your welding?

Request a robotic welding cell project

Tell us about your part, welding process and volume. XTBots sizes the cell, robot configuration and ideal fixtures, and Birisoldas handles local service and support.